Equipment characteristics High-precision design to ensure the maximum diameter of the cell and the safety and stability of the cell into the shell Pre-folded outer lugs: adopt a cam structure to pre-fold the outer lugs to avoid excessive folding, large slopes, and bad lugs Pre-folded inner lugs: Before the lugs are bent, use CCD to locate and select the direction to prevent damage during the bending of the lugs. The diaphragm is equipped with battery weight detection, CCD detection of the lug angle, and the pressure of the insulating gasket to be adjusted. Can be monitored

Working principle-The visual CCD system is used to analyze the appearance of the product and make an accurate appearance judgment result. Main functions: intelligent identification, defect detection, robot guidance. Advantages: Improving efficiency, reducing costs, improving quality, increasing the degree of digitization, and coordinating the operation of sorting equipment, an important part of the field of industrial intelligent automation. Inspection content: Battery appearance defects: scratches, indentations, scratches, deformation, breakage, leakage, pole piece folding, pole ear damage, edge-sealing foreign matter, dirt, bumps, pits, etc. Poor appearance issues in production.

High cleaning efficiency, stable quality, cleaning area 10 * 30MM, time < 1.4s The high-speed working state is stable, and the positioning accuracy is less than 0.2mm The double-layer protection mode of deviation correction and automatic position induction compensation is adopted to ensure the accurate cleaning position Laser cleaning parameters / energy real-time online monitoring, simple equipment, convenient training and operation

Fastest winding speed design - 3000mm / S Tension fluctuation < ± 5% Cell alignment < ± 0.5mm Full closed loop control of winding tension CCD is connected with the rectifying mechanism to realize closed loop control It adopts SIMOTION motion control of Siemens, high speed, energy saving and labor saving Integrated programming to improve development and maintenance efficiency

Application area Automotive power battery / mobile phone battery / consumer battery Product type Flexible cell / square aluminum battery / cylindrical battery

The whole line equipment uses the modular scheme, which is connected in series by the logistics line, and each module operates independently The module has complete functions, stable performance, high efficiency, convenient operation and simple maintenance Use fixture to transfer the whole line to ensure stable battery delivery It can produce various types and specifications of cylindrical batteries, compatible with monopole ear, bipolar ear in a variety of ways High production efficiency ensures continuous production of the whole line Less staffing and lower labor costs

The whole line professional build industry counterpart MES system, realize automation, intelligent production and control, improve quality The whole line has less personnel allocation, high production efficiency and low labor cost

The whole line equipment logistics line is connected in series, the module is easy to operate, and the maintenance is simple The whole line has less personnel allocation, high production efficiency and low labor cost

From single cell, through OCV test, pole ear leveling and cutting, small module combination, stacking and a series of actions to form a module Module assembly line: small modules are stacked into large modules, and a complete module is completed through side plate installation and welding, bus bar installation and welding, and EOL test Pack assembly line: bottom box cleaning, condensing plate loading, air tightness test, module loading, module series connection, BMS test, blanking test, charge discharge test, upper cover installation air tightness test, module blanking

This line is flexible and easy to operate The cost of the whole line is reduced, and the cost of personnel is reduced

Increase production capacity and reduce labor cost Multi combination form of all-in-one machine, reduce floor space, reduce workflow, improve production efficiency, reduce production costs